Nutrilite, USA

The Challenges 

Many production operations experience inefficient movement of materials; for example, slow response to requests for material movement, product damaged during movement, and inventory inaccuracies are too common. Furthermore, manually-operated fork trucks may cause safety issues and require staffing over multiple shifts. 

Our Solution

The Intra Plant Delivery solution consists of process improvements, software and an automated guided vehicle (AGV) system. It creates operational efficiencies for intraplant delivery of raw materials, work in process, and finished goods. 

The Warehouse Execution System (WES) software manages and directs the material flow processes. In the receiving department, manually-operated hi-lo drivers unload pallets from truck trailers and deliver to a four-level pallet rack structure. Mechanical pallet guides in the rack position the pallets consistently. 

Manually operated hi-lo drivers operate only on the receiving side of the rack structure, and do not operate in the plant (only in receiving and shipping).

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