Piece Picking:

Batch to Put Wall Picking

Waveless Fulfillment for E-Commerce and Omni-Channel Orders

Fast. Accurate. Optimized.

Dematic Batch to Put Wall Picking solutions provide effective waveless fulfillment that address the dynamic needs of the e-Commerce and omni- channel markets.

Dematic put wall solutions optimize labor by batch picking a large volume of orders from conventional or automated storage systems and using smart manual sortation techniques for rapid and accurate order fulfillment.

Solutions for Batch to Put Wall picking include manual and automatic variations that can be combined to create the solution that best fits your needs.

At the heart of these solutions is Dematic iQ Optimize software that continually monitors resource utilization and dynamically adjusts and prioritizes work based on the latest urgency and priority of orders. The system combines voice, light directed hands free technologies, and automation to ensure speed and accuracy and minimizes shipping costs by automatically selecting the right-sized shipping containers.

The Results

A batch to put wall solution will result in the following, all without manual intervention to force changes to the wave plan system.

  • Reduced order-cycle time
  • Less labor costs
  • Decreased transportation costs
  • Improved accuracy

Manual Batch Picking to Manual Put Wall

Dematic’s manual batch to manual put wall picking solution provides effective waveless fulfillment using voice and/or lights to address the dynamic needs of the e-Commerce and omni-channel markets. It helps optimize labor by batch picking a large volume of orders and using smart manual sortation techniques for rapid and accurate order fulfillment.

How It Works

Put walls have numerous slots, similar to mailboxes in a mailroom. Dematic iQ Optimize software automatically assigns orders to open slots based on order urgency and other factors.

  • Dematic picking systems (Pick-to-voice, pick-to-light, put-to-light, pick carts, etc. ) direct operators to specific pick locations to pick the total quantity for all orders within a put wall that require a particular items. Operators pick required items into totes and continue picking within their assigned pick zone until the tote is full.
  • The conveyor system transports full totes from various pick zones to their assigned put walls. Totes that contain single-line/single-item orders bypass put walls and are routed directly to the packing area.
  • Operators at put walls scan each item from the incoming tote. Voice commands or lights direct operators to deposit items in specific slots. The manual sortation process continues until all items for an order are consolidated in a slot.
  • Voice commands or lights direct operators on the opposite side of the put wall to remove the content from a completed slot and proceed with packing.
  • The slot becomes available for the next order.

Contact Dematic to learn more about Manual Batch Picking to Manual Put Wall.

Related Downloads

BROCHURE

Manual Batch Picking to Automated Put Wall

Dematic’s Automated Batch to Put Wall Picking solution uses Sure Sort™, an automated, small-item sorter that functions as an order consolidation method to provide effective waveless fulfillment. Designed to address the dynamic needs of e-Commerce and omni-channel order fulfillment, retail store replenishment, kitting, and parcel pre-sorting, it maximizes efficiency and accuracy during the order consolidation process while minimizing order processing time, labor required, and the amount of floor space needed in distribution centers.

How It Works

Sure Sort operates as an automated put wall system for low-to-mid volume operations. This is a cost effective entry option for warehouse automation and large volume order fulfillment centers looking to streamline the order consolidation process. The system accommodates variations in daily order volume typical during promotional and seasonal peaks.

  • Items are scanned and identified for an order and automatically sorted into individual order bins/totes quickly and efficiently in one pass.
  • The sort-to locations are arranged in a compact, high-density vertical configuration. The size of the trays/totes and number of sort locations can easily scale for each application.
  • Lights direct operators on the opposite side of the Sure Sort to remove the order content from a completed slot and proceed with packing.
  • The slot becomes available for the next order.

Contact Dematic to learn more about Manual Batch Picking to Automated Put Wall.

Related Downloads

Goods to Person (GTP) Batch Picking to Manual Put Wall

Dematic’s automated batch picking to manual put wall picking solution provides high throughput, automated goods to person batch picking combined with a manual put wall for batch picking for small-item order sortation and consolidation for E-Commerce and Omni-Channel Orders. This solution is ideal for optimizing labor by goods to person batch picking of large volume of orders and using smart manual sortation techniques for rapid and accurate order fulfillment.

How It Works

Dematic’s Goods to Person (GTP) picking automatically delivers totes of single SKU product to pick stations using Dematic Multishuttle or AutoStore solutions for batch picking of orders.

  • Operators at put walls scan each item from the incoming tote.
  • Voice commands or lights direct operators to deposit items in specific slots. The manual sortation process continues until all items for an order are consolidated in a slot.
  • Voice commands or lights direct operators on the opposite side of the put wall to remove the content from a completed slot and proceed with packing.
  • The slot becomes available for the next order.

Contact Dematic to learn more about Goods to Person (GTP) Batch Picking to Manual Put Wall.

Related Downloads

CASE STUDY

Goods to Person (GTP) Batch Picking to Automated Put Wall

Dematic’s automated batch picking to automated put wall picking solution provides high throughput goods to person batch picking combined with automated put wall for small-item order sortation and consolidation for E-Commerce and Omni-Channel Orders.

How It Works

Dematic’s Goods to Person (GTP) picking automatically delivers single SKU product totes to pick stations using Dematic Multishuttle or AutoStore for batch picking of orders to the Sure Sort automated put wall system. It identifies and sorts items into individual orders quickly and efficiently in one pass.

  • Items are scanned and transferred to the appropriate order consolidation point.
  • The sort-to locations are arranged in a compact, high-density vertical configuration. The size of the trays/totes and number of sort locations scale for each application.
  • Lights direct operators on the opposite side of the Sure Sort to remove the order content from a completed slot and proceed with packing.
  • The slot becomes available for the next order.

Contact Dematic to learn more about Goods to Person (GTP) Batch Picking to Automated Put Wall.

Let's Connect

Learn more about how Dematic Batch to Put Wall Picking solutions addresses the dynamic needs of the e-Commerce and omni-channel markets.

Contact us and we will have a Business Development Representative contact you within 24 business hours.