What AI Can Teach Us About Sustainability, Circularity, and Risk

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Takeaways

  • Start with the problem — not the technology
  • Sustainability progress requires system‑level thinking, not isolated metrics
  • Human judgment remains critical to responsible AI use

A Dematic‑hosted Innovation Roundtable explores where AI can support sustainability and circularity goals — and why human judgment, oversight, and accountability remain essential.

AI can support better sustainability and circularity decisions – but only when organizations are clear about what they are trying to solve. That message anchored a Dematic‑hosted Innovation Roundtable focused on Innovation & AI for Sustainability & Circularity, featuring Geertrui Mieke De Ketelaere.

A recognized expert in sustainable, ethical, and trustworthy AI, De Ketelaere, an adjunct professor at Vlerick Business School, works closely with organizations eager to adopt AI — but often before defining clear objectives. Whether driven by hype, competitive pressure, or fear of falling behind, many companies move too quickly to implementation without first understanding the sustainability or circularity challenge they want to address.

“AI can create value, but it has to start with objectives,” De Ketelaere explains “How far you go depends on the industry, the process, and the stage of maturity you’re in.”

That distinction matters. Sustainability efforts typically focus on reducing environmental impact across operations, while circularity aims to extend the life of products and materials to minimize waste. In both cases, AI can play a role — but only when applied deliberately, with a clear understanding of what success actually looks like.

Separating useful AI from inflated expectations

The discussion also highlighted a broader challenge organizations face today: separating meaningful AI applications from inflated expectations. De Ketelaere emphasized that governance, operational readiness, and human oversight are critical in making that distinction.

Without those foundations, even well‑intentioned AI initiatives can lead to questionable sustainability claims. Measuring progress too narrowly — such as pointing to waste reduction or throughput improvements alone — does not automatically indicate real or lasting impact if broader operational, environmental, and business effects are ignored.

“Don’t be blinded by numbers or statistics alone,” De Ketelaere cautions. Organizations need to understand their own level of maturity and context before drawing conclusions about success.

That perspective aligns closely with how Dematic approaches automation and intelligence more broadly: performance and sustainability are not defined at a single moment in time, but over the full lifecycle of an operation.

Building the foundation for useful AI

Many organizations want AI that supports their sustainability goals, but some still start in the wrong place. They begin with the technology, move quickly toward implementation, and only later ask what operational, environmental, or circularity problem they’re trying to solve.

“They rush it a little bit because there’s a lot of hype,” De Ketelaere says. “You really have to first think, what do you want to reach?”

That question matters because AI doesn’t fix weak objectives, poor data, or immature processes. It can help organizations find patterns and support better decisions, but only when the foundation is ready. If a company wants to train an AI system on its own operational data, that data must be accurate, complete, and useful.

Start with readiness, not the rush

De Ketelaere also cautions against treating AI as a shortcut around automation maturity. Companies that haven’t built a strong understanding of rule-based automation may struggle if they try to jump directly into AI.

Automation executes programmed rules the same way each time. AI can build on that foundation, but it doesn’t replace the need to understand processes, data, and teams.

Governance creates another pre-implementation testing point. Many companies introduce technology first, then address security, governance, and data access later. De Ketelaere says AI changes that order because data may leave the company, teams may gain access to information they shouldn’t see, and systems may influence decisions in ways the business doesn’t fully understand.

“With AI, you have to rethink the game and put governance and security up front,” she says.

That means asking harder questions before implementation. Who can access the data? Where does the data go? How will teams use the output? What decisions will the system support? Where does human oversight still belong?

For Dematic, this discussion reinforces a practical point: credible automation decisions start with understanding. AI can add value, but only when organizations define the objective, assess the foundation, and decide whether AI is the right tool for the job.

Measuring what matters in AI-driven sustainability

A lower waste rate, higher throughput number, or better-quality score can make an AI initiative look successful. But when companies use AI to support sustainability goals, they need to understand what those numbers do and don’t prove.

De Ketelaere also warned companies against measuring sustainability gains too narrowly. For example, waste reduction or output improvement doesn’t automatically make an AI initiative successful if the organization ignores the broader operational and business impact.

“Don’t be blind to the numbers and statistics,” De Ketelaere cautions. “Companies first need to understand their own level of maturity.”

That’s why companies need to look beyond the strongest number in the report. A system may, for example, reduce waste, improve quality, or help teams plan maintenance more effectively, but those gains still must be weighed against the full operational impact. That includes the effects on sensors, data infrastructure, energy use, employee training, process changes, and the people running the operation.

Look past the lab result

De Ketelaere says leaders can get excited by what they see in a lab or controlled demonstration. The technology may work exactly as shown but putting it into a live operation takes more time, money, and change management than many organizations expect.

That difference matters when companies use early results or narrow benchmarks to support sustainability claims. An AI project may improve one part of the operation, but that doesn’t automatically mean it created credible sustainability progress across the entire operation.

The same applies to AI outputs. De Ketelaere noted that AI systems often provide a level of certainty with their recommendations, but people don’t always pay enough attention to it. A system can produce an answer, but teams responsible for the operation still must understand how much confidence the system has in its answer before they act on it.

Designing circularity into the AI conversation

Circularity pushes companies to keep products, parts, and materials in use longer, which means thinking earlier about design, materials, and recovery. It asks how materials get selected, how products get made, how long they remain useful, and how they can reenter the economy instead of becoming waste.

De Ketelaere pointed to a common reason companies miss opportunities: they keep using the same materials, designs, and processes. “We sometimes do things because we’ve always done them this way,” De Ketelaere says.

AI can step in and support early design decisions by helping engineers consider alternative materials, components, or product approaches that may support a longer lifecycle or easier recovery at end-of-life. Engineers still decide what works, but AI can bring more options to the table.

AI isn’t a substitute for human responsibility

AI can add value across the circular lifecycle, but De Ketelaere cautions against treating the technology as a substitute for human responsibility. The system may suggest alternative materials, flag improvements, or identify components, but people must decide what the output means and whether it fits sustainability objectives.

By bringing outside expertise into the conversation, Dematic is helping companies view AI through the lens of operations, automation, and long-term decision-making — all of which are part of any successful tech-supported sustainability initiative.

Sustainability

Sustainability at Dematic

Sustainability at Dematic is a commitment to positive outcomes for people, planet, and products. At every decision point — whether with our employees, our partners, or our customers — our goal is to take responsible actions that produce the best solutions.

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