The resilience myth: why Southeast Asia's supply chains are being built for control, not recovery

Singapore — 23 June 2026
Southeast Asia's supply chains are absorbing several shocks at once. According to McKinsey Global Institute’s 2026 trade update, US-China trade fell by around 30% in 2025 as tariff rewired global flows, with ASEAN absorbing much of the shift and deepening its role in global manufacturing. This year, escalating conflict in the Middle East has disrupted Asia-linked freight corridors, pushing carriers around the Cape of Good Hope, stripping capacity from Asia - Europe air routes, and driving up energy and logistics costs across the region.
Steve Cheung, President of Dematic Asia, China and MEA, the region’s leading logistics automation supplier, has watched this shift accelerate. "Political tensions, shifting trade policies and border restrictions are forcing organisations to rethink the traditional low-cost, labour-intensive operating model," he says. "In many parts of Southeast Asia, that model is not viable anymore."
Labour availability is no longer a given
Across Southeast Asia, the assumption that cross-border labour would remain cheap and readily available has proved difficult to sustain. Policy shifts, border tensions and tighter mobility controls have made labour availability increasingly unpredictable. In Thailand, the number of Cambodian migrant workers has plunged from around 550,000 to approximately 194,000 following a border clash last year, with manufacturing and agriculture sectors already feeling the strain, according to the Bangkok Post.
Steve sees this as part of a wider pattern. "Many organisations previously depended on cross-border labour flows – particularly across China, Malaysia and the wider region – and highly concentrated manufacturing or distribution networks," he says. "Today, those same organisations are redesigning their supply chains around flexibility, visibility and redundancy, reducing dependency rather than waiting for conditions to improve."
The case for control
The dominant strategic response to supply chain disruption in recent years has been resilience – the ability to absorb a shock and recover.
Steve argues that this is no longer sufficient as an organising principle. "Resilience is reactive by definition. It measures how quickly you can recover after something goes wrong," he says. "What we are seeing now is a shift towards control and predictability – designing systems that deliver consistent performance regardless of what is happening externally." In practice, this means engineering out the variables an organisation can't control: fluctuating labour, single-source suppliers, concentrated distribution networks. Dematic applies this logic to its own APAC operations, deliberately structuring its supply chain to service the region from within it rather than relying on a single location. "Even within APAC, we won’t depend on a single point," Steve says. "If something happens in one market – and we have seen recently how quickly that can change – you need the ability to keep operating."
Using automation as risk management and growth lever
Steve is clear that the rationale for automation has moved beyond cost savings and headcount. "Initially, people in Southeast Asia thought: labour is cheaper here, so why automate?" he says. "But the demands have changed. It is not just about cost; it’s accuracy, safety, traceability and the ability to handle complexity consistently – at peak." He points to a tobacco manufacturer Dematic worked with, where the requirement was a fully automated warehouse managing the flow from raw materials through to finished product. The driver was the need to eliminate mishandling and inventory discrepancies in a high-value environment where errors carry serious consequences. "When product goes missing or gets damaged, that has an impact on cost, but it’s also a compliance and brand risk," Steve says. E-commerce has added another layer. Consumers now order across a wider range of products, expect faster delivery, and have more alternatives than ever when a retailer fails to deliver. "If your operation cannot handle the volume accurately and on time, the customer moves to a competitor," Steve says. "That’s a brand risk, not just a fulfilment problem. Businesses who invest in smarter automation also have an opportunity to take a larger share of the market, because their operations can handle situations others can’t.”
Start with the operation, not the technology
Steve points to a shift in how Dematic approaches warehouse design, with AI now playing a central role. "Previously, we would design a warehouse based on experience and the systems we had implemented before," he says. "Now, we use AI to enhance our analysis of a customer’s entire operation – the data, the flows, the volumes – and build an optimised system that reflects the customer's operations now and into the future."
The result is faster, more accurate system design and a closer fit between the solution and the operational reality it needs to support. Beyond design, Steve sees intelligent software as increasingly important to how automated systems perform day to day – adapting to changing demand, optimising and orchestrating workflows and making decisions in real time rather than executing fixed routines.
For organisations looking to build greater control and certainty into their supply chains, Steve's advice is consistent: begin with the operation, not the technology. "Every company is different," he says. "You need to understand your own data, your own flows, where your bottlenecks are and what you are actually trying to solve. Automation should be scalable and adaptable.
When your business model changes or your volumes shift, the system should still be able to serve your purpose."
To explore how your operation can build greater control, visibility and predictability, reach out to the Dematic team today.
About Dematic
Dematic delivers intelligent automation solutions for the supply chain that adapt to change, maximise productivity and capacity, reduce risk, and create lasting competitive advantage. Drawing on the combined expertise of more than 10,000 employees worldwide, Dematic develops, implements, and supports operations featuring advanced technologies and software. With consulting, research, engineering, manufacturing, and service centres in over 26 countries, Dematic is a trusted partner for distributors, warehouses, and manufacturers globally. Headquartered in Atlanta, Dematic is a member of KION, the Supply Chain Solutions Company.
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