Picking Systems

Automated Picking Solutions for More Efficient Operations

Effective order fulfilment has become a top priority for any company dealing with a high volume of e-commerce orders, major labour constraints, and the continual need to do more with less. Companies now are turning to technology to optimise their current operations and improve their inventory management to meet consumer demand. 

Dematic offers numerous product picking solutions that maximise efficiency and reliability of your warehouse. Our comprehensive portfolio ensures fast, accurate, and efficient order picking in a fraction of the space that conventional method require. 

Reduce cycle times and labour costs with Dematic Case Picking

Dematic offers a comprehensive portfolio of case picking solutions to meet the most demanding business needs. From lower-cost manual options to fully automated systems, Dematic has the perfect case picking solution to:

  • Reduce picking labour and associated costs
  • Improve inventory and shipment accuracy
  • Maximise space utilisation in ambient, freezer, or chilled environments
  • Handle peak periods and seasonal products
  • Expand and grow as your business grows

What types of Case Picking does Dematic provide?

Innovative waveless technology to guide operators by voice commands or by lights. Operators dynamically fill orders based on actual real-time conditions, ensuring accuracy, and reducing fulfilment time from hours to just minutes. Picks are made from pallets and/or case-flow racks in high-density, multi-level pick modules to maximise available space.

These systems are best suited for space-constrained operations that handle high volumes with large numbers of SKUs and work well in both ambient and temperature-controlled environments.

General Workflow:

  1. Voice, labels, or lights direct operators to pick all cases required for a batch of orders within a specific pick module.
  2. Operators make the picks, placing each case on the outbound conveyor.
  3. The conveyor transports and merges cases from various pick modules and then sorts them to individual shipping lanes based on order requirements.

Maximize order picking efficiency with Dematic Piece Picking

The Dematic portfolio of split case and piece picking solutions meet the most demanding business needs. From lower-cost manual options to fully automated systems, Dematic has the perfect pallet picking solution to:

  • Shorten cycle times, particularly in e-commerce
  • Reduce picking labour and associated costs
  • Improve inventory and shipment accuracy
  • Handle peak periods and seasonal products
  • Expand and grow as business grows

What types of Piece Picking does Dematic provide?

Provide effective waveless fulfilment that addresses the dynamic needs of the e-commerce and omnichannel fulfilment. Dematic Batch to Put Wall Picking systems optimise labour by batch picking a large volume of orders from conventional or automated storage systems and using smart manual sortation techniques for rapid and accurate order fulfilment. Manual and automatic variations can be combined to create the best solution.

Dematic Software continually monitors resource utilisation and dynamically adjusts and prioritises work based on the latest priority of orders. The system combines voice, light-directed hands-free technologies, and automation to ensure speed and accuracy. Benefits include:

  • Selects the right-sized shipping containers to minimise shipping costs
  • Reduces order-cycle time
  • Lessens labour costs
  • Decreases transportation costs
  • Improves accuracy
Options:

Manual Batch Picking to Manual Put Wall: Provides effective waveless fulfilment using voice and/or lights to address the dynamic needs of the e-commerce and omnichannel markets. It helps optimise labour by batch picking a large volume of orders and using smart manual sortation techniques for rapid and accurate order fulfilment. 

Manual Batch Picking to Automated Put Wall: Uses Sure Sort™, an automated, small-item sorter that functions as an order consolidation method to provide effective waveless fulfilment. SureSort addresses the dynamic needs of e-commerce and omnichannel order fulfilment, retail store replenishment, kitting, and parcel pre-sorting to maximise efficiency and accuracy during order consolidation while minimising order processing time with less labour in a compact floor space.

Goods-to-Person Batch Picking to Manual Put Wall: Provides high throughput, automated goods-to-person batch picking combined with a manual put wall for batch picking for small-item order sortation and consolidation for e-commerce and omnichannel orders. It optimises labour by batch picking a large volume of orders with smart manual sortation techniques for rapid and accurate order fulfilment. 

Goods-to-Person Batch Picking to Automated Put Wall: Provides high throughput by combining goods-to-person batch picking with an automated put wall for small-item order sortation and consolidation for e-commerce and omnichannel orders.

The Dematic Difference

All Dematic case and pallet picking solutions are powered by Dematic Software, which expertly manages and monitors all aspects of the supply chain. The software works in concert to provide warehouse management and reporting insights that keep your entire operation running smoothly. 

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