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High-Density Pallet ASRS

Improved Inventory and Shipping Accuracy

Automated Unit Load Storage

Applications

  • High density pallet storage in manufacturing or distribution environments
  • Staging of pre-built mixed case pallets prior to shipping
  • Ambient, chilled or freezer environments

Benefits

  • Maximum storage capacity with minimum storage footprint reduces building and land costs
  • Multi-deep options provide higher storage density
  • Reduces storage and retrieval labor and costs
  • Improved inventory and shipping accuracy
  • Selective access ensures correct FIFO
  • Significant energy cost reduction in freezer and chiller applications
  • Secured inventory and reduced damage

Solution Description

  • Pallets delivered to inbound pick and drop station by forklift, conveyor, AGV, T-Car or pallet monorail
  • System selects most optimum storage location
  • SRM automatically stores and retrieves pallets from rack

Solution Components


Automated Pick Tunnel Replenishment

Applications

  • Mixed case order fulfillment
  • Combines automated pallet storage with automatic replenishment of pick faces
  • Supports pick-to-belt or pick-to-pallet operations

Benefits

  • Maximum storage capacity with minimum storage footprint reduces building and land costs
  • Multi-deep options provides higher density storage
  • Reduces storage, retrieval and replenishment labor and costs
  • Improved inventory and shipping accuracy
  • Selective access ensures correct FIFO
  • Just-in-time replenishment for improved productivity

Solution Description

  • Pallets stored in high density Unit Load ASRS
  • Lowest level (and/or other designated levels) is reserved for case picking operation
  • Pallets are automatically delivered to pick faces by SRMs
  • Operators are instructed to pick required cases by RF, voice or label, supporting pick-to-belt or pick-to-pallet operations

Solution Components

Zuellig Pharma

The extremely high level of accuracy provided by the Dematic order fulfillment system has allowed us to greatly improve our overall distribution operations and customer service levels.

Chief Operating Officer
Zuellig Pharma

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