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Solutions for Apparel

Fast and Accurate Omnichannel Order Fulfillment Solutions 

The key aspect of each logistics solution created for the apparel market is the modular, scalable system design combined with the strategic management software that provides real time control, visibility and operational insight.

Dematic Approach

Dematic provides intra-logistics solutions for apparel manufacturers/designers, wholesalers and retailers, ranging from small specialty boutique companies to large global corporations, thereby supporting low, medium, and high volume distribution requirements. These solutions are engineered to accommodate the specific application needs of the apparel warehousing and distribution environment, such as configurations for multi-channel or dedicated e-commerce and retail store fulfillment systems, seasonal/promotional peaks, slow moving inventory, and returns processing. Typical solutions are designed to optimize the processes involved with receiving, storage, replenishment, case and piece picking, consolidation, packing, truck loading, and cross-docking, along with the ability to handle a variety of load types: cartons, totes, poly bags, and garment-on-hanger. 

Dematic brings a non-biased, activity based, industrial engineering approach to the development of each apparel distribution system. Dematic has the process improvement engineering experience and expertise to design high performance solutions for the apparel market, with hundreds of successful reference projects operating worldwide. The centerpiece/core of each apparel solution is the modular system design and the strategic management software that provides real time control, visibility and operational insight. 

Systems may be comprised of a single solution such as order fulfillment or they may include all the operational functions from receiving to shipping. Dematic engineers each system as a modular, flexible, scalable solution to accommodate changing activity profiles, average to peak capacity and future growth. Dematic guarantees successful system performance while creating a strong ROI:

  • Reduce space requirements, fulfillment time, and labor
  • Optimize material and information flow, processes, activities
  • Increase throughput, accuracy and ergonomics

Apparel Supply Chain Trends

  • Omnichannel (eCommerce growth 10-15% annually)
  • Mall traffic shrinking – stores closing
  • Less inventory in stores/more frequent deliveries
  • Order fulfillment from stores - mini DCs
  • Fluctuations in demand and merchandise handled
  • Returns processing
  • RFID Tags
  • Dependence on imports affects time to market, tariffs, unexpected interruptions in deliveries

Economic Drivers

  • Dependent on consumer income – volatility in business due to economy
  • Omnichannel impacts everything in supply chain
  • Seasonal demand changes can have major impacts on business
  • Integration of RFID tags in distribution centers
  • Off shoring manufacturing increases cost/complexity in supply chain
  • Customer buying habits more complex and less predictable
  • Labor availability becoming an issue

"Goods to Person" Order Fulfillment

Goods to Person Order Fulfillment

"Goods to person" means that the order picker stays in one place, and the system brings the "goods" or SKUs (stock keeping units) to the person. Significant benefits can be realized with the use of a "goods to person" system.

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Typical Solutions

RapidStore Mini Load

Automated Container Storage/Dynamic Replenishment

Maximum Capacity with Minimum Footprint

Automatische Hängewarenlagerung

Automated Garment on Hanger Solutions

Automates Storage, Picking and Transport of Hanging Garments

Automatische Auftragserfüllung

Automated Mixed Case Order Fulfillment

Improved Inventory and Shipping Accuracy


Automated Pallet Transport and/or Storage (AGV)

Reliable Operation with Minimal Maintenance


Batch Pick to Putwall / Sorter

High Volume Piece Picking For Small to Medium Size Orders

Geführtes Split Case Picking

Directed Split-Case Picking

Hands-Free Picking Operation

Ware-zur-Person Picking

Goods-to-Person Piece Picking

500-1,000 Picks per Hour


High-Density Pallet ASRS

Improved Inventory and Shipping Accuracy


High-Volume Packing and Shipping System

Minimizes Expensive Shipping Errors and Returns Processing

Pouch Sorter

MonaLisa Pouch Sortation

An Automated Hanging System Designed to Distribute Hanging Items and Flat Goods Simultaneously


Packing and Value Added Services

Customize Orders with Customized Packaging and Promotional Materials

Zone Routing

Piece Pick to Conveyor (Zone Route)

Maximized Picker Efficiency


Receiving & Putaway

Real-Time Inventory Visibility



Fast, Accurate Shipping with Real-Time Visibility

Typical Solutions

Mouse-over functional areas to view typical solutions. To view all Dematic solutions visit Solutions by Supply Chain Function.


With over 70,000 SKUs, the pick face for a manual operation would have been massive and we would have been continually changing it; automation improves efficiency threefold.

Manager of Global Business Solutions,

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