Retrofit & Dematic IT

Converting production supply from manual to automatic operation

To supply its own production at the Bocholt site, as well as to supply its international subsidiaries, Benning has established a new, automated logistics center that replaces the existing manual warehouse at the same site.  

In the first phase of implementation a three-aisle automated small-parts warehouse (Miniload) with 17,000 double-depth container bays and a three-aisle high-bay warehouse (HBW) with 2,600 pallet bays were set up. Both new warehouse areas are equipped with conveyor technology. An additional 5 Rotomates (carousels) from the old plant, which expand the storage capacity if necessary, are located near the miniload. A separate, manually operated high bay that is used for oversized articles, heavy loads and hazardous items completes the plant.

Up to 12,000 different articles are stored. Approximately 150 order-picking assignments with around 2,100 order positions are processed per day. At present work is done in 2 shifts per day, while 3 shifts are also worked at peak times.